State of the art facilities
Bharat Forge Ltd.'s unmatched innovation and design excellence

Over the years, Bharat Forge Ltd. continues to invest in state-of-the-art facilities harbouring world-class capacities and capabilities. Our facilities include fully automated forging and machining lines, the largest of its kind and among the best in the industry.

Bharat Forge Ltd. is complemented by a robust technology infrastructure built on advanced IT platforms, enabling an unmatched edifice of design, engineering, and innovation capabilities. Today, Bharat Forge Ltd. possesses the capability to meet customer demands at a global level with seamless engineering and design support.

New product development has been the cornerstone of our growth over the last decade. This strategy has been instrumental in entering new segments and sectors. Our core philosophy focuses on innovation, with the company's strong R&D team expediting the product development process, thereby enhancing the speed to market of differentiated, value-added products that are 'First Time Right.'

Bharat Forge Ltd. offers end-to-end solutions to its global customers, leveraging its extensive expertise in technology, product design, and product development.

Our engineering center processes are meticulously designed to adopt best practices and advanced technology, continuously improving to meet growing challenges.

Inside Our Design & Engineering Facility
Design Facilities
01
State-of-the-art CAD / CAM / CAE infrastructure for 3D modelling, NC tool path generation and FEA analysis to accelerate response time in developing new parts.
Design Facilities
02
Metal flow simulation software "DEFORM" & "FORGE" for virtual manufacturing and a specialized preform design software "Vera Cad" for design optimization and process validation to develop new parts right the first time.
Design Facilities
03
High-end CAM software, like "WORKNC", "UG-NX" for generating NC tool paths for high-speed die cutting and "NC SPEED" for tool path optimization to reduce turnaround time in die manufacturing.
Bharat Forge Ltd. offers innovative Value Analysis & Value Engineering (VAVE) proposals without affecting quality & durability of product through strong R&D capability.
Value Analysis and Value Engineering (VAVE):

These components are validated against various acceptance criteria using an in-house developed balancing software, Finite Element Analysis (FEA) methodologies, and physical testing.

Light Weighting

We place greater emphasis on a systems approach towards the light weighting of automotive components. By optimizing design, characterizing material properties, employing a wider variety of manufacturing processes, and using CAE techniques, we have produced lighter, fuel-efficient, and greener vehicles. This initiative helps us reduce our carbon footprint.