Advanced Manufacturing
High-end Manufacturing Processes.

Advanced manufacturing encapsulates a wide spectrum of activities and processes. Advanced Manufacturing at Bharat Forge centers on four key activities namely Additive Manufacturing / 3D printing, Reverse Engineering, Electron Beam Welding and Laser Processing.

Driving Innovation Through Technology & Value Addition
Advanced Manufacturing
ELECTRON BEAM WELDING
ELECTRON BEAM WELDING
  • DIS-Similar Metal Welding
  • Welding upto 150MM in Single Pass
Kalyani Centre for Technology & Innovation
LASER PROCESSING
  • Laser Metal Deposition
  • Laser Cladding
  • Laser Welding
  • Laser Cutting
Material Science
Technologically Advanced Components for Different Applications.

Several R&D projects in the area of high strength steels and alloys of exotic metals have helped Bharat Forge build a portfolio of components with application over different sectors.

Our Research and Development Project Areas:
  • Heat Treatment of – Steels, Aluminium, Titanium, Inconel, and stainless steel alloys
  • Failure analysis and process problem solving
  • Advanced characterization of materials
  • New material and process development
  • Surface engineering
  • Phase transformation studies
  • Modelling and simulation of Heat Treatment Processes
Green Forging
Majority of Power produced by Renewable Resources.

Over the years Bharat Forge has created world-class capacities and capabilities. Our forging facilities consists of fully automated forgings press lines.

Forging Cell Capabilities
1
  • New Product / Process Development
2
  • Modelling and Simulation
3
  • Life Assessment
4
  • Die Life Improvement
5
  • Design and Analysis
The Forging Cell at KCTI works on research in areas like:
  • Design and Development of new products and processes.
  • Modelling and Simulation of Metal Forming processes.
  • Deformation studies and associated metallurgical analysis of Super alloys, Ferrous and Non-Ferrous alloys.
  • Process improvements/ Cost optimization in Metal Forming Process.
  • Product life assessment through Fatigue, Fracture and Creep studies.
Design Engineering & Product Development
End-to-end Solutions for Global Customers.

Bharat Forge uses its extensive technology, state-of-the-art CAD / CAM / CAE infrastructure, product design and product development expertise to cater to its global customers.

Design Engineering & Product Development
Advanced Machining
World Class Machining Facilities, best in the industry.

The machining facility is supported by well-equipped and modern tool room, standard room, metallurgical lab and design & process facilities. Added to these are our flawless inspection and testing facilities that further take manufacturing standards to levels of excellence.

  • Development of super alloys parts for Aerospace Ind.
  • Gear Manufacturing
  • Composite Machining
  • Magnesium Alloy Machining
  • Micro-Machining
  • Ultrasonic Machining
  • Nano-Fluids & High Pressure Coolant
  • Machining
  • High Speed Grinding
  • 5-Axis Machining
  • LMJ & AWJM
  • Tool Wear Analysis
  • Chip Mechanism & Crack Analysis
  • Grain Deformation
  • Force & Temp
  • Analysis
  • Process FE