KCMI
An Incubator for New Technologies.

Bharat Forge continues to invest in enhancing its innovation capabilities and the scope of R&D work with a view of identifying new opportunities on process improvement, new product development and new material development.

Kalyani Centre for Manufacturing Innovation

In line with its focus on new business developments in high-end products across various sectors, Kalyani Center for Manufacturing Innovation (KCMI) was recently established. The Centre will act an incubator for new technologies. It will also adopt advanced technologies in manufacturing sectors to develop new products.

Metrology Lab
world class
Gear Inspection Machine
  • - Cylindrical Gears
  • - Bevel Gears
  • - Reverse Engineering
  • - Surface Finish on Teeth
  • - Shafts
  • - GD & T
world class
CMM
  • Complex Housing Inspection
  • Reverse Engineering
  • CAD Comparison
world class
Optical Inspection
  • Complex Profiles Inspection
  • Very small profile inspection
  • Analysis
  • Reverse Engineering
world class
Hardness Testing
  • Universal Hardness tester
  • Data Analysis
world class
Microscopic Inspection
world class
Part Density Inspection
world class
Material Composition by XRF Method
Rapid Prototyping

Joint Engineering support during Product development. Manufacturing of “A” and “B” types of Samples. Establishing design to manufacture processes and technology.

Skills
world class
Inspection Skills

Spur/Helical/Bevel Inspection on
Gear Tester & CMM
Casting machining/Critical part Inspection
on CMM
Optical inspection
Reverse engineering of unknown gears

world class
Engineering Skills

Process Defining & Mapping. Part Costing as per Drawing. Vendor Development.

world class
CAD/ CAM Skills

Stage /Operations wise Process Engineering Drawing. Fixture Design & Tooling Design. 3D modelling by using Software. CAM programming by using Software.

ProtoShop Product Range
AEROSPACE LUBE PUMP DRIVE GEAR
AEROSPACE LUBE PUMP DRIVE GEAR
AEROSPACE LUBE PUMP DRIVE GEAR
AEROSPACE LUBE PUMP DRIVE GEAR
AEROSPACE COOLER FAN DRIVE GEAR
AEROSPACE COOLER FAN DRIVE GEAR
AEROSPACE ALTERNATOR DRIVE PINION
AEROSPACE ALTERNATOR DRIVE PINION
CROWN GEAR
CROWN GEAR
DIFF CASE ASSEMBLY
DIFF CASE ASSEMBLY
AEROSPACE MAIN GEAR BOX HOUSING
AEROSPACE MAIN GEAR BOX HOUSING
BEVEL SIDE GEAR
BEVEL SIDE GEAR
BEVEL SPIDER GEAR
BEVEL SPIDER GEAR
CAM SHAFT
CAM SHAFT
TURBO ROTOR SHAFT
TURBO ROTOR SHAFT
NEST FOR BEVEL GEARS
NEST FOR BEVEL GEARS
DIFF CASE
DIFF CASE
Spin Testing Machine for Turbo Charger

The Turbocharger compressors & turbines are tested at the application speed / over speed in the Spin Test Rig (in vacuum chamber). The Structural integrity and the vibration on the components are confirmed at the end of production line. This rig can also carry out Low Cycle fatigue (LCF) testing and Burst testing till a maximum of 40,000 rpm.

Kalyani Centre for Manufacturing Innovation
Kalyani Centre for Manufacturing Innovation